40mm Steel Needle for Sealed Terminal of Energy Vehicle Compressor Insulated to 1000MΩ 1000VDC and Nickel-Plated 3-5μm

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40mm Steel Needle for Sealed Terminal of Energy Vehicle Compressor Insulated to 1000MΩ 1000VDC and Nickel-Plated 3-5μm
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Features
Specifications
CERAMIC MATERIALS: 95% AL2O3
GLASS MATERIALS: ELAN #48
PIN MATERIALS: SUH446 STAINLESS STEEL
INSULATOR: 1000MΩ@1000VDC
FINISH: NICKE PLATED
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Nickel-Plated Steel Needle

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1000MΩ Steel Needle

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1000VDC Steel Needle

Basic Infomation
Place of Origin: China
Brand Name: SSCOre
Certification: ISO9001/ISO1400
Model Number: 41-X0427
Payment & Shipping Terms
Product Description

Product Description

This product represents a pinnacle of engineering precision, crafted from a synergistic blend of top-notch materials. The C45 plate serves as a robust foundation, renowned for its excellent mechanical strength and stability, enabling the product to endure various physical stresses. The SUH446 stainless steel pins not only offer remarkable corrosion resistance but also ensure reliable electrical conductivity, making them indispensable for seamless electrical connections. The ELAN #48 glass is carefully selected for its superior insulating properties, safeguarding against electrical leakage and enhancing the overall safety and performance of the product. Complemented by the 95% AL2O3 ceramic, which exhibits outstanding heat resistance and mechanical durability, this product is designed to excel in even the most demanding industrial environments.

Features

Feature Description
Burr-free Surface Stringent quality control ensures that no burrs are present on the product's surface. This smooth finish not only prevents any potential damage to other components during assembly or operation but also minimizes the risk of electrical short circuits, enhancing the overall safety and reliability of the product.
High Insulator Resistance Under carefully calibrated test conditions of 23 ± 5°C and 50 ± 20% humidity, the product demonstrates an impressive insulator resistance of 1000MΩ@1000VDC. This high level of insulation is crucial for applications where maintaining electrical isolation is essential, preventing unwanted current leakage and ensuring the stability and integrity of the electrical systems in which it is incorporated.
Strong Resistance to Voltage When subjected to a voltage of 3500VAC at 50Hz for 2 seconds, with a maximum allowable leakage current of 1mA, the product exhibits outstanding resistance. This ability to withstand high voltages without breakdown or flashover is a testament to its superior design and construction, making it suitable for use in environments where voltage fluctuations and surges are common.
Leak-proof The product successfully endures a rigorous 4.0 MPa leak test, a clear indication of its impeccable sealing and integrity. This feature is vital in applications where the containment of gases or fluids is necessary, preventing any potential leakage that could lead to system failures or safety hazards.
Nickel Plated Finish The nickel plating finish, with a precisely controlled thickness of 3 - 5μm, not only imparts an aesthetically pleasing appearance but also offers enhanced protection. The nickel layer provides excellent corrosion resistance, shielding the underlying materials from the deleterious effects of moisture, chemicals, and other environmental factors. Additionally, it improves the product's wear resistance, ensuring a longer service life and consistent performance over time.
 

Technical Parameters

  • Plate Material: C45, chosen for its optimal combination of strength and machinability, providing a solid base for the product's structure.
  • Pin Material: SUH446 Stainless Steel, selected for its high chromium content, which confers excellent corrosion resistance and reliable electrical conductivity, essential for efficient electrical connections.
  • Glass Type: ELAN #48, characterized by its low dielectric loss and high insulation resistance, contributing to the product's outstanding electrical insulation capabilities.
  • Ceramic Composition: 95% AL2O3, with its high purity ensuring exceptional heat resistance and mechanical strength, enabling the product to operate reliably in high-temperature environments.
  • Insulator Resistance: 1000MΩ@1000VDC, measured under specific environmental conditions to guarantee consistent electrical isolation.
  • Voltage Resistance: 3500VAC, 50Hz, 2 seconds, 1mA max. leakage current, a stringent test standard to ensure the product's suitability for a wide range of voltage applications.
  • Leak Test Pressure: 4.0 MPa, a demanding test to confirm the product's leak-tight integrity.

Applications

This product finds extensive application in diverse industries. In industrial automation, it is a crucial component in control panels and robotic systems, where its high insulation and voltage resistance ensure the reliable operation of sensitive electronic components. In power distribution systems, it is used to enhance the safety and efficiency of electrical connections, safeguarding against power surges and maintaining stable power transmission. In the automotive sector, it can be employed in various electrical subsystems, such as engine control units and battery management systems, where its durability and performance in harsh environments are of utmost importance.

Customization

We understand that each customer may have unique requirements, and thus we offer comprehensive customization services. Our team of experienced engineers and technicians can collaborate with you to modify the product's dimensions to fit specific installation spaces, adjust the material composition to meet specialized performance needs, or fine-tune the technical parameters to optimize its functionality for your particular application. Whether it's a minor tweak or a major redesign, we are committed to providing a tailored solution that precisely meets your expectations.

Support and Services

  • Our dedicated technical support team is available around the clock to address any questions or concerns you may have regarding the product. From installation guidance to troubleshooting, we are here to ensure that you can fully utilize the product's capabilities and overcome any technical challenges that may arise.
  • We offer a generous warranty period during which we will promptly address any manufacturing defects or performance issues. Our commitment to quality extends beyond the point of sale, and we will work tirelessly to rectify any problems to your satisfaction.
  • Our after-sales service is designed to provide long-term support and assistance. We can offer advice on maintenance best practices, provide replacement parts as needed, and help you with any upgrades or modifications to keep your product operating at peak performance.

Packing and Shipping

  • The product is meticulously packaged using state-of-the-art anti-static and shock-absorbing materials. This ensures that it is protected from any potential damage during transit, safeguarding its delicate components and maintaining its performance integrity.
  • We have established partnerships with reliable shipping carriers, enabling us to offer a variety of shipping options to suit your specific needs. Whether you require expedited delivery for time-sensitive projects or a more cost-effective standard shipping method, we can ensure that your product arrives safely and on time.

FAQ

  • Q: What is the material of the plate?
    A: The plate is made of C45, a material known for its excellent mechanical properties and suitability for a wide range of industrial applications.
  • Q: What is the voltage resistance test specification?
    A: The product is tested at 3500VAC, 50Hz for 2 seconds, with a maximum allowable leakage current of 1mA, ensuring its ability to withstand high-voltage conditions without failure.
  • Q: Does the product come with a warranty?
    A: Yes, we offer a comprehensive warranty period to cover any manufacturing defects or performance issues, giving you peace of mind with your purchase.
  • Q: Can the product be customized to fit my specific application?
    A: Absolutely. Our team of experts can work with you to customize the product's dimensions, materials, and technical parameters to meet your unique requirements.

40mm Steel Needle for Sealed Terminal of Energy Vehicle Compressor Insulated to 1000MΩ 1000VDC and Nickel-Plated 3-5μm 040mm Steel Needle for Sealed Terminal of Energy Vehicle Compressor Insulated to 1000MΩ 1000VDC and Nickel-Plated 3-5μm 1

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