Bimetallic Copper-Plated Welding Sheet for Sealed Terminal of New Energy Vehicle Compressor with Operating Temperature Range from -40°C to 150°C

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MOQ
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Price
Bimetallic Copper-Plated Welding Sheet for Sealed Terminal of New Energy Vehicle Compressor with Operating Temperature Range from -40°C to 150°C
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Features
Specifications
WORKING TEMPERATURE: -40°C ~ +150°C
WORKING CURRENT: 25-30A
GLASS: ELA 48#
PINS: SUH446 STAINLESS STEEL
INSULATION RESISTANCE: 1000MΩ @ 1000VDC
Highlight:

Sealed Terminal Welding Sheet

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New Energy Vehicle Compressor Welding Sheet

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Bimetallic Welding Sheet

Basic Infomation
Place of Origin: China
Brand Name: SSCOre
Certification: ISO9001/ISO1400
Model Number: 41-X0803
Payment & Shipping Terms
Product Description

Product Description

Our product is a meticulously engineered component that offers outstanding performance and reliability. It is designed to meet the stringent demands of modern industries, especially those requiring high precision and durability.

1. Product Construction

PRODUCT COMPONENT MATERIAL
BODY 45 STEEL
PINS SUH446 STAINLESS STEEL
GLASS ELAN #48
CERAMIC 95% AL2O3
TAB SPCC(COPPER PLATED)

 

 

 

2. Features

Electrical Insulation

With an insulation property of 1000M ohms @ 1000VDC under static check conditions, our product offers exceptional electrical isolation. This high level of insulation is vital in preventing electrical leakage and ensuring the safety and proper functioning of the overall system in which it is used. It minimizes the risk of short circuits and electrical interference, making it suitable for use in sensitive electronic circuits and high-voltage applications.

Hi-Pot Capability

The product undergoes a Hi-Pot test with a static check of 2500VAC for 1 second, and it exhibits a leakage current less than 2.5mA. This rigorous testing procedure verifies its ability to withstand high voltages without breakdown. Such a high Hi-Pot rating is essential in applications where the component may be exposed to transient voltage spikes or operate in high-voltage environments. It provides an added layer of protection and reliability, ensuring the longevity and safety of the connected equipment.

Leak Resistance

A leak test is conducted at 3.5 MPa N2 pressure, and the product passes with no leakage. This indicates its excellent airtightness and sealing properties. In applications where the integrity of the enclosure or the prevention of gas or fluid leakage is critical, such as in certain industrial processes or in sealed electronic assemblies, this feature is of utmost importance. It helps maintain the internal environment of the system and prevents any potential damage or malfunction caused by leakage.

Surface Treatment

The surface of the product is treated with electroless nickel plating, with a thickness ranging from 3 to 5 microns. This plating not only enhances the product's aesthetic appearance but also provides significant functional benefits. It improves the corrosion resistance, protecting the underlying materials from environmental factors such as moisture, chemicals, and oxidation. Additionally, the nickel plating increases the surface hardness, reducing the risk of scratches and wear during handling and installation. This, in turn, prolongs the product's service life and ensures its performance remains consistent over time.

Key Product Characteristic: Safety and Consistency

The product is designed with a strong emphasis on safety and consistency. The precise engineering and high-quality materials used in its construction ensure a reliable fit and function. This means that it can be seamlessly integrated into various systems without the need for extensive modifications or adjustments. The safety aspect is further enhanced by its excellent electrical insulation and Hi-Pot capabilities, as well as its leak resistance. The consistency in performance is achieved through strict quality control measures during the manufacturing process, ensuring that each unit meets the specified standards. This reliability and predictability make it a preferred choice for applications where system downtime is costly and performance cannot be compromised.
Bimetallic Copper-Plated Welding Sheet for Sealed Terminal of New Energy Vehicle Compressor with Operating Temperature Range from -40°C to 150°C 0Bimetallic Copper-Plated Welding Sheet for Sealed Terminal of New Energy Vehicle Compressor with Operating Temperature Range from -40°C to 150°C 1

3. Technical Parameters

Current Ratings

The maximum current that the product can handle is 30A, which allows it to be used in applications that require relatively high power. However, for normal and continuous operation, a current of 25A is recommended. This ensures optimal performance and longevity of the component. The ability to handle such currents makes it suitable for a wide range of electrical and electronic systems, from power supplies to motor control circuits.

Working Temperature Range

The product is designed to operate within a wide temperature range of -40°C to +150°C. This makes it suitable for use in both extremely cold and hot environments. Whether it is used in outdoor applications where temperatures can drop significantly or in industrial settings with high ambient heat, the product will maintain its performance and integrity. The materials and construction techniques employed are carefully selected to ensure that the component can withstand thermal expansion and contraction without any adverse effects. This temperature resilience is a key factor in its versatility and applicability across different industries.

Dimensions

The specific dimensions of the product are as follows: 17 ± 0.15, 4 ± 0.10, 66 ± 0.2 (2X), R 8.5, 12 ± 0.2, 12 ± 0.2. These precise measurements are critical for proper installation and integration into the intended systems. The tight tolerances ensure a snug fit and compatibility with other components, minimizing the risk of misalignment or improper connections. Whether it is being incorporated into a printed circuit board or used as part of a larger mechanical assembly, the accurate dimensions guarantee seamless integration and reliable operation.

4. Applications

This product finds extensive use in various industries. In the automotive sector, it can be used in the electrical systems of vehicles, such as in the engine control units, power distribution modules, and various sensors. Its high-temperature resistance and reliable electrical performance make it suitable for the harsh operating conditions within an automobile engine compartment. In industrial automation, it is utilized in control panels, robotics, and manufacturing equipment. The ability to handle high currents and provide stable electrical connections is essential for the smooth operation of industrial processes. Additionally, it can be applied in power generation systems, where its insulation and current-carrying capabilities are crucial for the efficient and safe distribution of power.

5. Customization

We understand that different customers may have unique requirements for our product. Therefore, we offer customization services to meet these specific needs. Whether it is a modification in the dimensions to fit a particular installation space, a change in the material composition to enhance certain properties, or an adjustment in the technical parameters to suit a specific application, our experienced engineering team is capable of working with customers to develop a tailored solution. This customization capability allows our product to be adapted to a wide range of specialized applications, providing added value to our customers.

6. Support and Services

Technical Support

Our team of highly skilled technical experts is available to provide comprehensive support to our customers. They can offer advice on product selection, installation procedures, and troubleshooting. Whether it is answering questions about the electrical connections or providing guidance on how to optimize the performance of the product in a specific application, our technical support team is just a phone call or an email away. We are committed to ensuring that our customers have the necessary knowledge and assistance to use our product effectively.

Warranty

We offer a [X]-year warranty on our product. This warranty covers any manufacturing defects that may arise during normal use. In the unlikely event that a customer experiences a problem with the product within the warranty period, we will promptly replace or repair the defective unit. This warranty gives our customers peace of mind and demonstrates our confidence in the quality and reliability of our product.

After-Sales Service

Our commitment to customer satisfaction extends beyond the point of sale. We provide prompt and efficient after-sales service to address any concerns or issues that our customers may encounter. Whether it is a question about maintenance, a request for additional technical information, or assistance with a potential upgrade, our after-sales service team is dedicated to providing the highest level of customer care. We believe in building long-term relationships with our customers, and our after-sales service is an integral part of that commitment.

7. Packing and Shipping

Packing

The product is carefully packed to ensure its safe arrival at the destination. The inner packing uses anti-static and shock-absorbing materials to protect the component from any potential damage during transit. This is especially important for the sensitive electrical and electronic components within the product. The outer packing consists of sturdy cardboard boxes that are designed to withstand the rigors of shipping. The boxes are labeled clearly with all the necessary information, including the product name, model number, and handling instructions, to ensure easy identification and proper handling.

Shipping

We collaborate with reliable shipping partners to offer a variety of shipping options to our customers. Whether it is an urgent express delivery for time-sensitive projects or a more cost-effective standard shipping method for routine orders, we can accommodate different delivery requirements. Our shipping process is optimized to ensure timely and secure delivery of the product, with tracking information provided to our customers so that they can monitor the progress of their shipment.

8. FAQ

Q: What is the material of the body?

A: The body is made of 45 STEEL, which provides excellent mechanical strength and stability.

Q: What is the maximum working temperature?

A: The maximum working temperature is +150°C, and it can also operate reliably in temperatures as low as -40°C.

Q: Does the product come with a warranty?

A: Yes, we offer a [X]-year warranty against manufacturing defects, ensuring your investment is protected.

Q: Can the product be customized?

A: Absolutely. We offer customization services to meet your specific requirements, whether it's related to dimensions, materials, or technical parameters.

 

This detailed product description provides a comprehensive overview of our product, enabling customers to make informed decisions and understand the full range of benefits and services associated with it.
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Fax : 755-2991-9116
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